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Superior Components for the Production of Sophisticated Decorative Film / Foil


Individuality for Maximum Quality.

Whether for the manufacture of products by means of a coating process - such as for instance artificial leather - or for finishing the surface of high-quality films or foils, Olbrich offers a wide range of precision production modules an processes for your production line.
For this purpose, technical consulting and trials at our pilot plant are of special importance. They enable us to supply machinery which optimises your overall production line concept - achieving the best product quality and maximum production efficiency.


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Line Concepts  

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Our Decor brochure

 

Our Customers‘ Products

  • Foam film, artificial leather for applications in the automotive industry 
  • Furniture foils made of PVC or other plastic material 
  • Finish foils for the furniture industry
  • Film / foil for application in transportation
  • Impregnated films and foils for various applications

 

                                

Line Concepts

  • Coating lines
  • Laminating lines (hot laminating / adhesive laminating)
  • Embossing lines 
  • Gravure printing lines 
  • Lacquering lines
  • Impregnating lines
  • Foaming lines 

 



















 

Coating

  • For each purpose the appropriate application system

        - Knife coaters, direct and indirect coating, comma bar
        - Roll coater, RRC, RC
        - Pre-dosed systems such as cast unit, slot die, curtain coater
        - Special solutions such as screen coating, dip coating

  • Applications weights from 10 - 1.500 g / m²
  • Impregnating machines
  • Viscosity from 500 - 100.000 mPas
  • Coating under clean room conditions

 

Printing / Lacquering

  • Offline-lines for speeds of up to more than 400 m / min
  • Online-lines with non-stop design change "on the fly"
  • Quick adjustment of the working width by means of impression rollers
  • Alternative sleeve technology
  • Servo-drive technology with individual digital drives for an optional assignment of the printing units for greatest flexibility
  • For each purpose, the appropriate application system employing cassette technology such as roller coating, pressure chamber doctor, Mayer Bar
  • Machines designed for direct and/or indirect application of lacquer
  • Forward or reverse lacquering

 

Drying

  • Flotation drier designed for high heat input
  • Drier with special CTS lower air nozzles and TP upper air nozzles designed for avoiding creation of a boundary layer
  • High precision of temperature and air speed to achieve perfect drying results
  • Combined or separate upper/lower air supply
  • Customer-specific concepts for the exhaust air treatment, including heat recovery
  • Computer-asssisted simulation of drying and heating processes
  • Heating of the recirculated air by thermal oil, steel or natural gas
  • Clean-room drier
  • Physical cross-linking of various application compounds (UV, ESH)
  • Remoistening lines

 

Laminating

  • Line concepts for greatest efficiency in multi layer production

        - Hot laminating lines with central laminating roller
        - Hot laminating lines with single roll pass
        - Variable pre-heating
        - Double-, triple and multi-layer laminating
        - Cold laminating with adhesive systems
        - IR-heating systems
        - Delaminating equipment

  • Precise temperature control for different film properties
  • Precise control of roll nip forces
  • Secure web guiding and web tension control for product-friendly web treatment

 

Embossing

  • Horizontal or vertical web guiding
  • Single-roller or multi-roller embossers as turret embossers
  • Hot- and cold embossers
  • Male and female embossing systems
  • Embossing in register
  • Embossing cassettes
  • Inline- and offline concepts
  • Quick "on-the-fly" design changes with no production interruption
  • Optional operation mode with pressure and gap control

 

Winding Technology

  • From winders with cantilever bearings to jumbo roll winders
  • Single winders and dual single winders
  • Semi- and fully-automatic turret winders
  • Winders with orbital function for tension-sensitive material
  • Contact winders
  • Variable working widths
  • Automated roll changing
  • Rewinding machines and winders for small rolls
  • Winding on cores or without cores

 

Drive an Control Technology

  • All switch cabinets are designed and built by Olbrich, giving optimal match with production lines and machines
  • Visualisation systems based on different software platforms
  • With extended recipe management for quick product changes on demand
  • Modernisation of existing, obsolete drive and control technology, even of third-party products

 

Our Range of Services

Comprehensive assistance and support in each project phase

  • Pre-engineering and process engineering support during the elaboration of the line concept
  • Tests on our pilot plant
  • Project management
  • Project-specific design
  • Manufacture and pre-assembly at our works
  • Assembly and commissioning, form the supervised assembly up to turn-key projects
  • Complete after sales service
  • Modernisation of existing lines

 



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